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LEAN MASTER PLATINUM BELT

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November 27, 2016 at 8:00 am Lean Partner Academy COURSE ENQUIRY

LEAN MASTER PLATINUM BELT

The Lean Advanced certification will help give more in-depth exposure onthe execution of Lean, providing participants opportunities to execute and manageLean projects in their careers. This course is designed to instill an advanced level of understanding on Lean and give participants a clear sense of what is required to execute and manageLean improvement projects.

The course has a major focus on value stream assessment skills — how to identify and remove waste in a process, and how to ensure that waste doesn’t originate back into the process after improvement process. The course content is designed so you can implement the techniques in any industry.

Learning Objectives

This workshop will share knowledge on how to apply advanced Lean tools as Quick Changeover, Kanban and many more. In addition, there will be a deeper exploration on Lean concepts such as mistake proofing, visual control and 5S—to uncover opportunities and make improvements that align with strategic objectives.

This workshop will also provide guidance on project management techniques: how to present your project, project closure and key to successful transition of the Lean process.

Lean thinking is now not just for manufacturing, but is successfully applied to improving all types of organization including office work, knowledge processing and service industries.
Lean provides methods and tools that enable any organization, whatever its business, to reduce costs, shorten delivery times, and improve quality – simultaneously.
The Lean Advanced course will give participants an advanced take on the SIETS Lean methodology and tools within the framework for better execution of the Lean project.

The CLM program is designed for a variety of individuals within organizations from small to corporate. Participants in the following fields of responsibility have attended and benefited from the program: Business owners, executive managers, project leaders, procurement, manufacturing, engineering, marketing, logistics, maintenance, sales, human resources, information technology, supply chain, finance, customer.
**Minimum Requirement for the program includes Lean Advance/Silver certification and facility to mentor Advance Lean in the organization

Getting to know Lean

  • Introduction (What is Lean?, History of Lean etc.)
  • Keys to Lean and Process Management Assessment
  • Lean 101 Review (Principles of Lean)
  • Getting Started (Pre-Planning)
  • Introduction to Lean methodology (SIETS)
  • Refresher on Lean Expert Silver Belt

 

Leadership & Coaching

  • Identifying different roles that influences decision making, resources, supporting pillars
  • Eliminating potential roadblocks in the process of getting green light for project execution.
  • Dealing with difficult team members
  • Putting in strategic planning for deployment

 

Project Management 

  • Understand and progress a structure for project realization
  • Stakeholder management
  • Developing the essential resource management such as human capital, finance, etc.
  • Project monitoring and control

 

(SPECIFY) Operational Scoping

  • Scoping your approach (Defining, building and planning )
  • Interpreting your customer (Voice of the Customer, Business and Employee, Kano Model)
  • Financial scoping (Cost of Poor Quality (COPQ), evaluation & benefits capture)
  • Looking at the bigger picture (Process Mapping, SIPOC, Value Stream Map etc…)

 

(IDENTIFY) Advanced Lean Management

  • Root cause analysis (Cause & effect diagrams, X-Y Diagram, Bottleneck Analysis )
  • Problem solving techniques (8D, Total Preventive Maintenances, SMED concepts etc..)
  • Learning about status displays (Andon Concepts)

 

(ELIMINATE) Systematic Analysis

  • Eye for Analysis (Benchmarking, Gemba Walk, Process Map, AS-IS Value Stream Mapping, Spaghetti Diagram)
  • Performance Studies (Takt Time, Cycle time, Lead time)
  • Measuring Performance and baseline (Current State Metric)
  • Eye for Waste (VA, NVA, TIMWOODS)
  • Employee Engagement Tool
  • Measurement system analysis (MSA, graphical analysis, capability analysis, SPC etc…)
  • Identify sampling methods and tools to interpret collected data
  • Analyze and interpret the correlation between variables (regression, central theorem, ANOVA, etc)
  • Determine the significance of hypothesis testing (type of errors, variances, non-parametric tests, etc)
  • Optimization (Precision & Accuracy, Gage R & R etc…)
  • Achieving stability & evaluation techniques (Force field analysis &Heijunka)

 

(TRANSFORM) Solution Strategies & Execution

  • 13 Key Lean Tools for Future State (Kanban, Kaizen, 5S, Visual Controls, Just in time (JIT) etc…
  • Strategizing for Solutions (Investigation plans, improvement strategies)
  • Designing your Solution (Brainstorming, Future State Components, Impact analysis etc…)
  • Implementing the solution (Implementation plan, piloting exercise, benefit score card etc…)
  • Strengthening the Solution (Standard Operating Procedures, Check sheets etc…)
  • Stabilizing the Solution (Validation analysis, FMEA etc…)

 

(SUSTAIN) Stakeholder & project management, control and communication

  • Post Solution Management (Monitoring Techniques, , Stakeholder management, Stakeholder analysis
  • Change Management
  • Monitoring Techniques (Control charts, Visual management etc…)
  • Project management (Best-practice approach, PM system, PDCA etc…)
  • Balanced scorecard (Benefits realization)
  • Handover (SOP, FMEA, compliance etc…)
  • Recognition and project closure

How long will Lean Master/Platinum training take to complete?
Lean Master/Platinum will take approximately 12 days to complete.

What happens upon completion of course?
Upon completion of this course a certificate of attendance will be provided.

How long are the Lean Partner Lean Master/Platinum certifications valid for?
The Lean Master/Platinum certifications are not valid for a defined period and will not expire.

What is the duration and format for the exam?
Lean Master/Platinum doesn’t require to sit for exam.

What are the Lean Partner Lean Master/Platinum certification requirements?
Course of Attendance

Events Date

[event-list num_events=10 initial_cat=lean-master-gold-belt]

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2016/11/27 08:00:00

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